The SYNCRO-FLEX conveyor from General Kinematics consists of a
trough in which material is carried, a base for mounting the conveyor
and its machinery, rubber shear mounts which support the trough in
position and serve as a spring reactor system, plus an eccentric drive
which imparts a controlled motion to the trough.
Material moves ahead in the conveyor in a series of gentle "throws and
catches" as a result of the controlled linear motion which is produced by
the eccentric drive and stabilized by the rubber shear mounts.
The rubber shear mount spring reactor system is designed so that its
resonant frequency matches the eccentric drive speed. This is a tuned
or synchronized frequency system where all of the forces required to
decelerate and accelerate the trough are balanced by the forces
developed in the deflection of the shear mounts.
The eccentric drive provides only the additional energy lost because of
friction. Since each shear mount functions as an individual drive, all
forces are uniformly distributed along the unit and no large destructive stresses appear at the drive connections. Power requirements are
kept to a minimum.
SYNCRO-FLEX Conveyors move materials at various
travel speeds depending upon the stroke and frequency
of the conveyor, as well as material characteristics such
as moisture content, density, interparticle slippage, etc.
Most materials, such as sand, crushed rock, and other
granular materials, will convey in the range of 40 to 60
F.P.M. Fine mesh materials such as dry cement or dust
have interparticle slippage and aeration qualities and
usually convey in the range of 10 to 40 F.P.M. Generally
the fine mesh materials will convey in a shallow bed,
therefore an oversize conveyor is recommended for
this type of material.
In some applications, when handling castings,
weldments or a friable material, it may be desirable to
size the conveyor using a slower conveying speed.
This will reduce the material impact on the trough
and the contact noise between pan and large pieces.
It will also minimize degradation and possible material
damage.
The trough width in some instances should be
determined by the dimension of the largest piece or
lump to be handled. Consult General Kinematics
for recommendations on hard to handle materials.
Request More Information
|
|

Size Selection
The maximum capacity of SYNCRO-FLEX Conveyors is based
on the cross-sectional area of the bed, density of material and
the material travel rate. The width of the conveyor required for a
specific capacity can be calculated as follows:
| w = |
4800 X T.P.H.
--------------------
S X D X d |
| |
where w = Conveyor width in inches
TPH = Capacity desired tons per hour
S = Material speed FPM
D = Material density PCF
d = Bed depth in inches |
The chart provides a quick reference based on material
speeds of 50 ft. per min. with a bed depth of 4".
Drive Selection
The drive size is determined by selecting the WF
(trough weight per foot) of the desired trough from
the table and plotting it versus conveyor length.
A 12" wide x 6" deep unit with a 3/16" thick trough
has a WF of 24; if the length is 40'0" the intersection
of the two lines indicates the use of a 2HP drive.
|